TISSUE MACHINE, Fourdrinier, 2,160mm trim, 400mm, 19-21gsm, y.o.m. 1994, 20 tpd.
TECHNICAL PARAMETER
- Grade: Toilet tissue
- Basis weight: 19 - 21 g/m2
- Paper width at pope: 2160 mm
- Wire width: 2.55 m
- Wire length:16.7 m
- Felt width: 2.57 m
- Felt length: 18.25 m
- Design speed 400 m/min
- Operating speed 380 m/min
- Capacity: 20 TPD @ 21 gsm
- Crepe ratio: 10 - 20 %
- Bearing center - center: 3.05 m
- Yankee diameter: 2.5 m
- Machine drive: Right Hand standing from head box
- Machine type: Fourdrinier
- Year: New in 1994
APPROACH FLOW
Fan pump
- Flow: 560 m3/hour
- Head: 16.0 m
- Motor: 37 kW with VFD drive
- Make: Kirloskar Pumps
Pressure Screen
- Make: Parason - India
- Motor: 37 kW
First stage cleaner pump
- Flow: 134 m3/hour
- Motor: 15 kW x 1450 RPM
- Head: 30.0 m
First stage LD cleaner
- 05 x 500 lpm/bottle
2nd stage cleaner pump
- Flow: 120 m3/hour
- Head: 30.0 m
- Motor: 22 kW x 1450 RPM
2nd stage LD cleaner
- 02 x 500 lpm/bottle
3rd stage cleaner pump
- Flow: 60 m3/hour
- Head: 30.0 m
- Motor: 7.5 kW x 1450 RPM
3rd stage LD cleaner
- 01 x 500 lpm
Machine chest pump: 1 - Included in the scope of supply
- Flow: 134 m3/hour
- Head: 30.0 m
- Motor: 15 kW x 1450 RPM
Vibrating screen: 1 - Included in the scope of supply
HEAD BOX
- Open type
- 02 Rectifier rolls x gearbox driven
- Pond width: 2.5 m
- No. of adjusting screws: 18
WIRE SECTION
- Cantilever type
- Frame: Mild Steel
Breast roll
- Diameter: 370.0 mm
- Facewidth: 2.67 m
- Rubber cover: Ebonite
Wire drive roll
- Diameter: 430.0 mm
- Facewidth: 2.67 m
- Material:
- BronzeGearbox drive with 75 kW motor
Number of Foils: 08 - Foils
- Material: Ceramic
- Forming board: Polyethlene
No. of suction boxes: 02 x 04 slots each x 92.0 mm width
- Material: Polyethelene
Wire guide roll: 01 - 230 mm diameter x 2.65 m width
Wire guide: 02 - Rubber bellow with Ceramic palm
Stretch roll: 01 - 230 mm diameter x 2.65 m width - Pneumatic loading
Total no. of wire rolls: 5
HP shower : 01 - Pneum. Oscillation x 1.0 mm orifice - Pressure: 12.0 Bar
FELT SECTION
- Single Press Roll configuration.
- Originally Blind Drilled Press Roll but changed to Suction Press Roll in 2012
- Frame: Mild Steel
Suction Press Roll
- Diameter: 575.0 mm
- Facewidth: 2600 mm
- Crown: 0.4 mm on diameter
- Rubber cover hardness: 25 P&J
- Shell material: Stainless Steel
- Thickness of rubber cover: 20.0 mm
- Bearing c-c : 3070 mm
- Open surface area: 15.1%
No. of felt rolls10
- Roll diameter: 230.0 mm
- Facewidth: 2670 mm
- Rubber cover: Ebonite, Shore A
Pick up shoe 1
- Pneumatically loaded
Suction box : 2 - Inside felt loop run
UHLE box : 2
HP shower : 1 - Needle shower x 1.0 mm orifice
YANKEE DRYER
- Cast Iron
- Diameter: 2.5 m
- Facewidth: 2600 mm
- Wall thickness: 45.0 mm
- Bearing C-C: 3050 mm
- Steam operating pressure: 8.0 bar
- Design speed: 400 m/min
- Rotary joint: Duo flow at drive side
Yankee drive
- Gear wheel with drive train pulleys
- Motor: 185 kW x 1450 with VFD control
- Creping doctor holder : 1 - Included with pneum. Oscillation
- Cleaning doctor holder : 1 - Included
HOOD section
- Retractable hood, pneumatically
- Operating temperture: 120 oC
- Steam operating pressure: 8.0 Bar
Wet End hood: 2 - built in supply fans, 10 kW motor, 1,450 RPM with built-in radiator
DE End hood - 2 - built in supply fans, 18.5 kW motor, 3000 RPM with built in radiator
Exhaust fan - 1
Hood ducts: Included in the scope of supply
POPE REEL SECTION
- Primary arm: Pneumatic loading
- Winding arm: Pneumatic loading
- Spool shaft: 2 - 75 mm diameter fitted with paper for winding jumbo roll
- Jumbo roll maximum dia. 1,200 mm
- Pope reel drive: Gearbox - Motor: 30 kW with VFD control
SCANNER x1
- Model: BTG 3000 PP
- Make: Jasch Industries Ltd. - India
- Control: Moisture and basis weight
VACUUM SYSTEM
- Wire vacuum pump: NASH CL 2002 - Motor: 110 kW
- Felt & SPR vacuum pump: NASH CL 4002 - Motor: 160 kW
YANKEE SPRAY BOOM
- Included in the scope of supply
CONTROL PANELS
- Main machine control: 1 - controls approach flow system, Machine drives Yankee, SPR & Pope, Machine pumps and vacuum pumps
- Pope reel panel: 1 - controls pneum operations of pope Suction press roll loading, Wire stretch mechanism, Creping and cleaning blade loading
- MCC Panels: Included in the scope
- Power factor corrector: Included in the scope
- Variable frequency drives: 4 - Included in the scope
SPARES
- Blind drill press roll: 1 - complete with bearing housing
STOCK PREPARATION
- Pulper: 1 - included in the scope, Capacity: 5.6 m3, Consistency: 5.0 %
- Pulper dump pump: 1 - included in the scope Flow: 120 m3/hour Head: 10 m
