SXI0023-CONCRETE BLOCK PLANT

SXI0023 - Concrete block manufacturing line and ancillary equipment

Equipment list:

Production capacity:

Standard concrete block:

7-5/8 inch x 7-5/8 inch x15-5/8 inch (190 mm x 190 mm x 390 mm)

Up to 9 cycles per min, depends on feeding and forming time of the concrete block!

Average block production per 8 hour

ITEM #1 – 2006 Besser Batch mixers 120 Cu. F.t. (3.5 Cubic meters)

The mixer has spiral blades for a good mixing of the material. Cleaning rings minimize the build up of material at the shaft and blades arms. The liners are NI hard, also the mixer blades.

INCLUDES:

125 H.P. Motor.
Panel with soft starter.
Control panel.
Remote control panel at mixer.
Air clutch.
Gate with air cylinder.
Blade Shaft Covers.
Cleaning Rings.
Head Scrapers.
Liners With Probes.
380/3/50 Volts.
LeSueur Moisture System.

ITEM #2 – 2006 ULTRAPAC 4 AAT Block Machine:

The Besser Ultrapac is a 4-at-a-time concrete products machine that operates at speeds up to 9 cycles per minute, producing up to 2160 unit of eight inch equivalents per hour.

Standard Pallet Size 38.5” x 20.5” x 0.375” (978mm x 520mm x 10mm), Capable of producing Concrete Products from 2” (50mm) High to 12” (304mm) High.

INCLUDES:

Allen Bradley 5/05 Processor.
Screen Versa View Plus 1000.
Bescodyne Clutch and Brake
25 H.P. Main drive with 11S Bescodyne.
Mold Insertion Device.
Remote Panel Location.
Vibrator Motor Air Bag Lift.
Frequency Drive for Main Drive.
S.O.P. to adjust to 250 mm high.
380/2/50 Volts.

ITEM #3 – 2006 Besser Multi-Spade MS4-14-04 Loader/Unloaded:

The multi-spade system automatically loads and unloads concrete products onto and off of the block racks. It consists of two separate stackers receives pallets of Green concrete masonry units from the front delivery conveyor of the concrete products machine and deposits them onto block racks. Simultaneously, the unloaded stacker retrieves pallets of cured concrete masonry units from the block racks and places them onto the unloading conveyor.

INCLUDES:

Spade system accommodates 9 high 5 deep 3 bay racks.
Allen Bradley 5/05 PLC.
Screen Versa View Plus 1000.
Loader/Unloaded—loads at to nine pallets high.
Rack Conveyor w/side shifter for 3 bay x 5 deep x 9 high racks.
Unloading Conveyor and Pallet Return Conveyor.
Single Push Depalleter.
11” Shelf Spacing.
Pallet Rollover located at the corner.
Block Finishing Brush.
50’ Front Delivery Conveyor.
In line Pallet Scraper.
45 CPM Hydraulic Power Unit.
Extra Height Accumulators for 13” Shelf Spacing & 9 Shelves High.
Second Single Push Depalleter.
Remote Panel Location.
Material Ejector System
Jib Crane – 3 Ton Capacity.
380/3/50 Volts.

ITEM #4 – 2006 LSC75 Automatic Rack transport system (car and crawler):

The LSC-75 car and crawler move the fully loader rack form the loading station into the kilns and from the kilns to the unloading station for unloading.

INCLUDES:

Allen Bradley 5/05 PLC.
Screen Versa View Plus 1000.
Rack size 3 bay x 5 deep x 9 high.
Each car has his Hydraulic Power Unit.
380/3/50 Volts.

Note: the LSC-75 Racks Transport System is includes in the Bessermatic Item #3

ITEM # 5 – 2006 Lithibar S63EZ Block Splitter:

Block Splitter in line with, automatic bar conveyor feeder with encoder. S63 EZ Block Splitter-for splitting standard block, architectural units and retaining Wall block. Splits units from 1 5/8” to 12” high and up to 24” (41x305x610 wide).

INCLUDES:

Bar conveyor.
1 ¼” (32 mm) Steel plate frame.
Blade holders, blades and wear plates for 16” straight splits.
Quick change blade and positioning.
Two main Split cylinders with 6” bore and 12” stroke.
Side knives with cylinders, blade holders & blades for 8” (203) high product.
2.5 gallon accumulator.
Control panel with SLC 5/03 and Panel View 550.
Carbide tip blades standard.
Intensifier circuit-to boost S63 splitting head pressure to approximately 1400 PSI when used with 750 PSI pump.
Segmented blades –substitute for standard straight blades. Upper OR lower blade holders and flades for 24” straight splits.
Waste Drop out Section –for 24” wide splitter. Two individual roller beds for side by side units and single roller bed for single units. Includes supporting frame for splitting waste to drop throught.
Waste Take Away Conveyor –slider bed belt conveyor to carry splitting waste from below drop out section to luger. With hydraulic drive. Lugger not included. OAL 12’.
Dual 45 GPM/25 HP Power Unit –variable volume pumping units on 200 gallon tank. With heater andcooler, the 2.5 gallon accumulators and internal filters. With starter panel and low oil level switch.
380/3/50 volts.

ITEM #6 – 2006 Lithibar Block push off device:

The block push off device is to push one block to the other cubing line (separation of different block models).

INCLUDES:

Controlled by secondary splitter.
Remote Control Station.

ITEM #7 – 2006 Lithibar semi-automatic cubers:

Semi-auto cuber with semi auto function like block feed, side feed pusher, tier pusher and cube lift.

INCLUDES:

Side feed pusher with 2 speed and gravity rollers.
Tier forming table with tier pusher.
Carriage with 2 speed valving.
Tier clamps with 188” (457) clamp cylinder.
26” (660) gate with dual cylinders.
Lift with dual cylinders, 2 speed valving and proximity height counter.
Load discharge gravity rollers.
Standard barrier fence guard system.
Main control panel with Allen Bradley®SLC 5/03 and Panel View 550 Optional Equipment Included.
Cuber feed with speed up including three lane gravity make up conveyor.
OAL powered reversing roller conveyor 3’ OAL and product stop tripper in cuber side feed.
Dual 45 GPM/25 HP Power Unit –variable volume pumping units on 200 gallon tank. With heater & cooler, two 2.5 gallon accumulators and internal filters. With starter panel and low oil level swith.
Product Guides –for pavers or retaining Wall block as required.
Segmented Spring Type Clamp –non-programmable with 14 segments. Long clamp side only.
380/3/50 Volts.