SM0892

SM0892 - Paper machine 3,600mm (trim 3,250mm),  Voith, 180 tpd, 

MACHINE MAIN DATA

  • Machine type Fourdrinier wire paper machine with top wire and yankee
  • cylinder
  • Machine type Right-hand machine (drive on right in paper running direction)
  • Wire width (foudrinier wire) 3600 mm
  • Daily production (capacity) max 180 t/d
  • Basis weight range 50 – 200 g/m²
  • Paper grades One-sided, smooth coated base papers for
    1. Release liner (CCK)
    2. Inkjet paper
    3. Facestock
  • Paper web width on the reel 3200 mm (max 3250 mm)
  • Machine speed 150 – 440 m/min
  • Design speed 440 m/min (new parts 550 m/min)
  • Drive type Multi Drive
  • Mains voltage 230/400 V / 50 Hz (low-voltage)
  • 3.3 kV / 50 Hz (medium voltage)
  • Control voltages 230 V / 50 Hz / 24 V/DC
  • Manufacturer VOITH
  • Year of build (original) 1942
  • Modifications / Upgrades 1970 KMW (wire, press and dryer sections)
  • and expansions 1970 SULZER (vacuum system, Turbair)
    1. 1988 ESCHER WYSS (pulper 16 m³)
    2. 1988 ABB-ULMA (web inspection)
    3. 1989 LAMORT (vertical screen)
    4. 1993 BELL ESCHER WYSS (suction couch roll)
    5. 1995 SUNDS (flat cone refiner)
    6. 1998 VOITH SULZER (upgrade, wire section,
    7. Duo Former Type D, top wire, Turbair)
    8. 1998 VOITH SULZER (Shaking system, DuoShake)
    9. 1998 HONEYWELL-MEASUREX (process control system)
    10. 1999 ABB-ULMA (Quality control system)
    11. 2000 LESER (steam/safety valve with pneumatic
    12. control)
    13. 2002 MWN (suction couch roll, stainless)
    14. 2003 / 2005 JUD (wire guide, dryer section)
    15. 2003 ATS GROEP (broke conveyor belt)
    16. 2003 ABB-ULMA (functional expansion, web inspection)
    17. 2004 GL&V CELLECO AB (cleaner system)
    18. 2004 IBS (doctor systems for wire rolls)

Modifications/Upgrades 2005 ABB (Multi Drive)


    1. 2005 NBS (pulper hood and ribbon separator)
    2. 2005 VOITH (upgrade headbox/perforated roll drive)
    3. 2005 MAN (Separator, Turbair)
    4. 2006 CLOUTH ELTMANN
    5. (double doctor to suction couch roll)
    6. 2006 BELLMER, LANG-REGLER, HAFNER
    7. >Heat recovery (HAFNER)
    8. >Drive, dryer section (hollow shaft gearbox, FLENDER)
    9. >Dryer fabric tensioners (electrical, Erhardt+Leimer)
    10. >Dryer hood (HAFNER operation dew point 56°,
    11. length 24,000 mm, width 6700 mm, height 7200 mm)
    12. >rope and blow air transfer (BELLMER System
    13. BlowFeed)
    14. >Steam and condensate system (LANG-REGLER)
    15. >Central oil lubrication dryer section (SKF-Savematic)
    16. 2006 VOITH (Profilmatic computer)
    17. 2007 / 2010 / 2011 EGGER (stock and water pumps)
    18. 2008 BELLMER (dryer fabric rolls)
    19. 2008 VOITH (yankee cylinder drive)
    20. 2008 KRAFFT (wire rolls)
    21. 2011 ABB (medium-voltage system for stock preparation)
    22. 2011 DIVERS (Pump optimisation)
    23. 2011 BELLMER (reel spool charge, pope reel)
    24. 2011 KRAFFT (dryer fabric rolls)


STOCK PREPARATION + APPROACH SYSTEM

  • 1 Pulper with feed conveyor (4m) KERAG, cubic capacity 13 m³, year of build 1957
  • 1 Pulper with feed conveyor (4m) ESCHER WYSS, cubic capacity 16 m³, year of build 1988
  • 1 Clarified water tank (with base) BRESCHAN, cubic capacity 25 m³, year of build 1988
  • 2 Tapered cone refiner BOLTON EMERSON CLAFLIN, 
  • year of build 1970 (including replacement assemblies)
  • 2 Flat cone refiner SUNDS, Type CONFLO REFINER JC-01,
  • year of build 1995 (including replacement assemblies)
  • 6 Deflaker ESCHER WYSS, size E1K,
  • year of build 1970 (including replacement assemblies)
  • 1 Broke pulper KERAG, cubic capacity 9.5 m³, year of build 1970
  • 1 Vertical screen LAMORT, Type SPN4, year of build 1989
  • 1 Horizontal screen BELOIT, size 14, year of build 1962
  • 1 Horizontal screen FINCKH, model 0, year of build 1998
  • 1 Cleaner system (5-stage) GL&V Celleco AB, Type Cleanpac 700 LD/HQ
  • year of build 2004
  • 1 Curved screen FINCKH, Type 25‚ year of build 1976
  • 1 White water tank VOITH, cubic capacity 15 m³, year of build 1989/1998
  • 1 Machine chest ALTHAMMER, cubic capacity 50 m³, year of build 1998
  • 1 Various stock and water pumps EGGER, TURO, SULZER etc.


WATER CLEANING + CHEMICALS

  • 1 Starch cooker AVEBE, cubic capacity 2.4 m³, year of build 2003
  • 1 Resin size tank BRESCHAN, cubic capacity 25 m³, year of build 1989
  • 1 Resin size tank BRESCHAN, cubic capacity 6 m³, year of build 1989
  • 1 Pure water vat (2-section) BRESCHAN, cubic capacity 35 m³, year of build 1979
  • 1 Clarified water vat (2-section) BRESCHAN, cubic capacity 35 m³, year of build 1979
  • 2 Steel tank filter (sand/pumice) SULZER, ø 1400 x 3450 mm, year of build 1979
  • 1 Various stock and water pumps EGGER, TURO, SULZER etc.


PERFORATED ROLLS - HEADBOX WITH MODULE - JET

  • Type Rolljet K-MJ-VR, with dilution water control and
  • 2 Perforated rolls
  • Manufacturer VOITH-SULZER
  • year of build 1998
  • Box width clearance 3460 mm
  • Design speed 550 m/min
  • Operating speed max 440 m/min
  • Spindle pitch (lip) 100 mm
  • No. of spindles (lip) 34
  • No. of modules 65
  • Material Stainless steel
  • Perforated roll/inlet side 250 mm
  • Perforated roll/outlet side 350 mm 
  • Flow rate to wire max. 22,300 l/min
  • Basis weight range 55 – 200 g/m²


FOURDRINIER SECTION

  • Type Fourdrinier
  • Manufacturer VOITH SULZER
  • Year of build 1998
  • M - M machine framing (GE) 4050 mm
  • M - M roll bearing assemblies (LE) 4150 mm and 4200 mm
  • M - M Deckle rail (FE) 4050 mm
  • Wire height from deckle rail 2300 mm
  • Wire dimension (fourdrinier) 3600 x 21600 mm (run wire tension, 50 – 60 N/cm)
  • Framing type Cantilever system
  • Breast roll ø 572 x 3722 mm BL (rubberized STOWE WOODWARD
  • with breast roll assistant)
  • Suction couch roll ø 814 x 3740 mm BL (BELL-ESCHER WYSS
  • Jacket stainless steel KCR-110)
  • Wire reversing roll ø 570 x 3722 mm BL (rubberized SOWE WOODWARD)
  • 3 Wire rolls ø 326 x 3800 mm BL (rubberized STOWE WOODWARD)
  • 1 Wire stretch roll ø 337 x 3800 mm BL (rubberized Schäfer rolls)
  • 1 Wire stretch roll ø 326 x 3800 mm BL (rubberized STOWE WOODWARD)
  • 2 automatic wire tensioners BELL-ESCHER WYSS (DIN M. 1.4571)
  • 1 Forming board 544 x 3750 mm (1 + 3 forming strips from composite
  • ceramic)
  • 1 Hydrofoil boxes 537 x 3850 mm (5 hydro foils from composite ceramic)
  • 1 Vakufoil boxes 537 x 3850 mm (5 vacuum foils from composite ceramic)
  • 1 Dewatering boxes955 x 3750 mm (strips from composite ceramic)
  • 3 Suction box 400 x 3880 mm (with synthetic cover)
  • 1 Shaking unit, type DuoShake VOITH SULZER
  • (max. shaken mass 5000 kg
  • Shake rod force max 50 kN
  • Shake stroke 0 - 25 mm
  • Shake frequency 150 – 600 rpm)

TOP WIRE DUO FORMER

  • Manufacturer VOITH
  • Year of build 1998
  • Twin wire former Duo Former type D
  • Framing type Cantilever system
  • Material Stainless steel 
  • M - M machine framing 4250 mm
  • M - M roll bearing assemblies  4250 mm
  • Wire dimension (top wire) 3650 x 13,460 mm (run wire tension, 50 – 60 N/cm)
  • Wire tension (rated) 6 kN/mm
  • 1 Wire drive roll ø 610 x 3800 mm BL (rubberized Becadur 852)
  • 3 Wire rolls ø 610 x 3800 mm BL (rubberized Becadur 852)
  • 1 Transfer suction box size 250 cover width 250 mm (cover from composite ceramic)
  • 1 Top wire suction box 3 suction zones


6 PRESS SECTION

  • Type Double nip press (UNI double press)
  • Manufacturer KMW (now METSO)
  • Year of build 1970
  • M - M machine framing 4300 mm
  • M - M felt roll bearing assembly 4150 mm
  • M - M Deckle rail 4050 mm
  • M - M main upright from CL FS 4400, DS 3200 mm
  • Material Construction steel (painted)
  • Felt dimension (pickup felt) 15400 x 3600 mm (run felt tension, 3.0 – 3.5 kN/m)
  • Felt dimension (2nd press felt) 15400 x 3550 mm (run felt tension, 3.0 – 3.5 kN/m)
  • 1 Combi suction roll (pickup roll) ø 720 x 3775 mm BL (rubberized STOWE WOODWARD)
  • (run press pressure on press nip 1, 60 bar)
  • 1 Central roll ø 700 x 3700 mm BL (rubberized Schäfer rolls and with
  • oscillating doctor assembly)
  • (run press pressure on press nip 2, 100 bar)
  • 3rd press roll ø 800 x 3700 mm BL (rubberized and ribbed VOITH
  • Paper)
  • 1 Felt roll ø 335 x 3800 mm BL (rubberized Schäfer rolls)
  • 4 Felt stretch rolls ø 326 x 3800 mm BL (rubberized STOWE WOODWARD)
  • 1 Felt regulating roll ø 333 x 3800 mm BL (rubberized Schäfer rolls)
  • 1 Felt roll ø 336 x 3800 mm BL (rubberized Schäfer rolls)
  • 1 Felt roll ø 332 x 3800 mm BL (rubberized Schäfer rolls)
  • 6 Suction tube 215 x 300 x 3750/3400 mm (with synthetic cover)


7 PRE-DRYER SECTION 1st and 2nd DRYER GROUP

  • Framing type Semi-circular framing from grey cast iron (painted)
  • Manufacturer VOITH
  • Year of build 1942
  • M - M machine framing (GE) 4050 mm
  • M - M Roll bearing assemblies (LE) 4‘050 mm
  • M - M Deckle rail (FE) 4190 mm
  • Dryer fabric dim. 1st PDG top 24500 x 3550 mm (run wire tension, 2.0 – 2.5 N/mm)
  • Dryer fabric dim. 1st PDG bottom 24500 x 3550 mm (run wire tension, 2.0 – 2.5 N/mm)
  • Dryer fabric dim. 2nd PDG top 24500 x 3550 mm (run wire tension, 2.0 – 2.5 N/mm)
  • Dryer fabric dim. 2nd PDG bottom 32000 x 3550 mm (run wire tension, 2.0 – 2.5 N/mm)
  • 11 Dryer cylinder  ø 1500 x 3500 mm BL (white alloy plain bearing)
  • with rotating siphons and Johnson sealing heads
  • bearing arrangements equipped with oil recirculating
  • lubrication
  • max. operating pressure 2.5 bar/overpressure
  • periodic inspection by VSTI
  • (Swiss Association for Technical Inspection)
  • 45 Dryer fabric rolls ø 240 x 3600 mm BL (no cover)
  • 4 pneumatic wire guides JUD
  • 4 electric wire tensioners ERHARDT + LEIMER
  • Rope guide 2 rope guides with automatic transfer



YANKEE CYLINDER WITH PROTECTIVE FELT

  • Framing type Upright framing from grey cast iron (painted)
  • Manufacturer VOITH
  • Year of build 1942
  • M - M machine framing (GE) 4050 mm
  • M - M Roll bearing assemblies (LE) 4‘050 mm
  • M - M Deckle rails (FE) 4250 mm
  • Framing type protective felt cantilever system
  • Material Construction steel (painted)
  • Protective felt dimension 9550 x 3370 mm (run felt tension 3N/mm)
  • Dryer fabric dimension 29400 x 3‘450 mm (run wire tension 2.5 – 3.0 N/mm)
  • 1 Yankee cylinder ø 3620 x 3500 mm BL (white alloy plain bearing)
  • with rotating siphon and Johnson sealing head
  • bearing arrangements equipped with oil recirculating
  • lubrication
  • max. operating pressure 2.5 bar/overpressure
  • periodic inspection by VSTI
  • (Swiss Association for Technical Inspection)
  • 1 Vapour hood, swivelling ECK HAUBOLD, year of build 1970
  • (hot air heated via external heat exchanger,
  • T max 180° C)
  • 1 Protective felt press roll ø 600 x 3400 mm BL (rubberized Schäfer rolls 25 P 51)
  • 4 Protective felt press rolls ø 242 - 253 x 3610 mm BL (rubberized Schäfer rolls)
  • 1 Protective felt roll ø 340 x 3450 mm BL (rubberized Schäfer rolls)
  • 2 Dryer fabric roll ø 350 x 3‘600 mm BL (no cover)
  • 6 Dryer fabric rolls ø 237 - 350 x 3600 mm BL (no cover)
  • 2 Pneumatic belt guide JUD (rubber bellow system)
  • 1 Pneumatic tensioner SCHWARK (dryer fabric)
  • 1 Weight-loaded tensioner VOITH (protective felt)
  • 3 Paper rolls ø 213 x 3600 mm BL (hard chromium plated, Brunner)
  • 2 Paper rolls ø 284 x 3600 mm BL (rubberized Schäfer rolls)
  • Rope guide 2 rope guide with automatic transfer
  • Blow air transfer BlowFeed system by BELLMER (swivelling)


AFTER-DRYER SECTION

  • Framing type Semi-circular framing from grey cast iron (painted)
  • Manufacturer VOITH
  • Year of build 1942
  • M - M machine framing (GE) 4050 mm
  • M - M Roll bearing assemblies (LE) 4‘050 mm
  • M - M Deckle rail (FE) 4190 mm
  • Dryer fabric dimension 1 ADG top 24500 x 3450 mm (run wire tension, 2.0 – 2.5 N/mm)
  • Dryer fabric dimension 1 ADG bottom 32000 x 3450 mm (run wire tension, 2.0 – 2.5 N/mm)
  • 1 Dryer cylinder  ø 1500 x 3500 mm ML (supported on antifriction bearing)
  • (complete set of modification drawings available)
  • with rotating siphon and Johnson sealing head
  • bearing arrangements equipped with oil recirculating
  • lubrication
  • max. operating pressure 2.5 bar/overpressure
  • periodic inspection by VSTI
  • (Swiss Association for Technical Inspection)
  • 6 Dryer cylinder No. 14 - 19) ø 1500 x 3500 mm ML (white alloy plain bearing)
  • with rotating siphons and Johnson sealing heads
  • bearing arrangements equipped with oil recirculating
  • lubrication
  • max. operating pressure 2.5 bar/overpressure
  • periodic inspection by VSTI
  • (Swiss Association for Technical Inspection)
  • 12 Dryer fabric rolls ø 240 x 3600 mm BL (no cover)
  • 4 pneumatic wire guides JUD
  • 4 electric wire tensioners Made by ERHARDT + LEIMER
  • Rope guide 2 rope guide with automatic transfer
  • Blow air transfer BlowFeed system by BELLMER (swivelling)


COOLING CYLINDER SECTION

  • Framing type Semi-circular framing from grey cast iron (painted)
  • Manufacturer VOITH
  • Year of build 1942
  • M - M machine framing 4050 mm
  • M - M Roll bearing assemblies 4050 mm
  • M - M Deckle rail 4190 mm
  • Dryer fabric dimension 10400 x 3600 mm (run wire tension, 2.5 – 3.0 N/mm)
  • 1 Cooling cylinder ø 1500 x 3500 mm ML (white alloy plain bearing)
  • bearing arrangements equipped with oil recirculating
  • lubrication
  • with rotating siphon and Johnson sealing head
  • (copper-plated cylinder barrels)
  • max. operating pressure 2.5 bar/overpressure
  • 5 Dryer fabric rolls ø 240 x 3600 mm BL
  • 1 Paper tension measuring roll ø 238 x 3400 mm (hard chromium-plated)
  • Paper tension 1.5 N/mm (ABB load cell/Pressductor)
  • 1 pneumatic wire guide JUD
  • 1 Manual wire tensioner VOITH
  • Blow air transfer BlowFeed system from BELLMER with knock-off knive
  • (swivelling)



3 ROLLS HARDNIP CALENDER

  • Framing type Upright framing from grey cast iron (painted)
  • Manufacturer VOITH
  • Year of build 1942
  • M - M machine framing 4240 mm
  • M - M roll bearing assemblies 4240 mm
  • M - M Deckle rail 4240 mm
  • Profile and temperature control with blow air
  • Chilled casting roll No. 1 (drive roll) ø 900 x 3350 mm BL (white alloy plain bearing)
  • Chilled casting roll No. 2 ø 350 x 3350 mm BL (white alloy plain bearing)
  • Chilled casting roll No. 3 ø 400 x 3350 mm BL (white alloy plain bearing)
  • bearing arrangements equipped with oil recirculating
  • lubrication
  • (journal pressure side 2900 - 9500 N/side max)
  • 1 Spreader roll ø 135 x 3500 mm BL
  • Blow air transfer BlowFeed system from BELLMER (swivelling)



AFTER COOLING OF THE PAPER WEB

  • Framing type Upright framing from construction steel (painted)
  • Manufacturer VOITH
  • Year of build 1983
  • M - M machine framing 4050 mm
  • M - M Roll bearing assemblies 4050 mm
  • M - M Deckle rail 4190 mm
  • 1 Cooling cylinder ø 1500 x 3500 mm BL (arranged on antifriction bearings)
  • Bearing assemblies equipped with oil recirculating
  • lubrication
  • with rotating siphon and Johnson sealing head
  • (hard chromium-plated cylinder barrels)
  • max. permissible operating pressure 2.5 bar
  • 3 Paper rolls ø 285 x 3600 mm BL
  • Blow air transfer BlowFeed system from BELLMER (swivelling)



POPE ROLLER

  • Type Pope reel with primary and secondary compression
  • Upright framing grey cast iron (painted)
  • Reel spool start device/system BELLMER, pneumatic wheel drive, year of build 2011
  • Manufacturer KMW (now METSO)
  • Year of build / modification 1970 / 2006
  • M - M Machine framing 4300 mm
  • M - M Reel drum bearing 4,300 mm
  • M - M Deckle rail 4400 mm
  • Centre reel spool from machine floor 2000 mm
  • Centre reel drum from machine floor 1967 mm
  • Reel spool with cooling ø 900 x 3500 mm BL (arranged on antifriction bearing)
  • Bearing assemblies equipped with oil recirculating
  • lubrication
  • with rotating siphon and Johnson sealing head
  • Reel spools ø 312 x 3820 mm BL (steel core, no cover)
  • Bearing spacing 4300 mm
  • 1 Spreader roll ø 150 x 3500 mm BL
  • Paper roll diameter max 2200 mm



SPARE ROLLS

FOURDRINIER AND TOP WIRE

  • 1 Wire stretch roll ø 337 x 3750 mm BL mm (to dryer section)
  • 6 Wire rolls ø 326 x 3800 mm BL (to dryer section)
  • 1 Wire roll with drive journal ø 326 x 3800 mm BL (to dryer section)
  • 3 Wire reversing rollers ø 570 x 3722 mm BL (to dryer section)
  • 1 Wire stretch roll ø 339 x 3750 mm BL (to dryer section)
  • 1 Wire roll ø 336 x 3750 mm BL (to dryer section)
  • 1 Wire regulating roll ø 336 x 3750 mm BL (to dryer section)
  • 1 Breast roll ø 550 x 3722 mm BL (to dryer section)
  • 2 Wire rolls ø 610 x 3800 mm BL (to top wire)

PRESS SECTION

  • 1 Suction pickup roll 1st press ø 710 x 3810 mm BL (Combi roll)
  • 1 Central roll ø 700 x 3650 mm BL
  • 1 Press roll 2nd press ø 800 x 3650 mm BL
  • 1 Paper roll ø 228 x 3750 mm BL
  • 1 Paper roll ø 229 x 3750 mm BL
  • 1 Paper roll with drive journals ø 228 x 3750 mm BL
  • 1 Felt roll ø 250 x 3600 mm BL

DRYER SECTION

  • 1 Felt roll ø 237 x 3750 mm BL
  • 15 Dryer fabric rolls ø 240 x 3600 mm BL

YANKEE

YANKEE CYLINDER AND PROTECTIVE FELT SECTION

  • 1 Press roll ø 600 x 3650 mm BL
  • 2 Paper roll with rope sheave ø 284 x 3750 mm BL
  • 1 Protective felt roll ø 250 x 3750 mm BL
  • 2 Paper rolls ø 213 x 3720 mm BL

COOLING CYLINDER SECTION

  • 1 Cooling cylinder ø 1504 x 3650 mm BL (copper-plated cylinder barrels)

CALENDER

  • 1 Calender roll No. 1 ø 600 x 3720 mm BL
  • 1 Calender roll No. 2 ø 350 x 3720 mm BL
  • 1 Calender roll No. 3 ø 400 x 3720 mm BL

AFTER COOLING OF THE PAPER WEB

  • 1 Press roll small ø 150 X 500 mm (rubberized)
  • 1 Paper roll ø 285 x 3750 mm BL (chromium-plated)


ACCESSORIES / AUXILIARY UNITS

  • Turbair Manufacturer SULZER,  year of build1970
  • atmospheric pressure 725 mm Hg
  • pressure in pressure joints (absolute) 10,000 mm WS
  • air flow in pressure joints 346 m³
  • temperature of this air 112 °C
  • blower speed 7,400 rpm
  • power draw at the engine coupling 515 kW
  • Heat recovery HAFNER, year of build 2006
  • schematic air system HAFNER No. 06-3004-001-7
  • Functionality Heat recovers system air / water, hood exhaust air / PWW
  • circuit
  • Heat recovery system air / air, hood exhaust air / machine air
  • supply
  • Heat recovery system air / air, exhaust air Turbair / air supply
  • HLH
  • (HLH = high-performance hood Yankee cylinder)
  • Steam and condensate system LANG-REGLER, year of build 2006
  • P & I schematic no. P400-F140 (CPG No. 5839/6-25)
  • -Individually controlled differential pressure for dewatering
  • for operation and break in all heating groups
  • -adjustable temperature curve for the first 4 cylinders
  • -utilization of the secondary energy vapours and
  • condensate during operation
  • -specific steam saving of 10%
  • Oil recirculating lubrication SKF (Savematic), tank and pump station
  • Type FLOWLINE FL 3000-AISI 304 for 58 lube points
  • with 4 plate FLOWLINE MONITOR flowmeter
  • year of build 2006