SM0852 :2,200mm PAPER MACHINE 2,200MM TRIM, BMB 1975, rebuilt 2002 & 2004 by Voith
PAPER MACHINE
Approach flow
Head box with CD dilution basis weight
profile control
Fourdrinier machine with dandy roll
Press section with 3 hydraulic presses
Drying section
Size press
Post drying section,
2 cooling cylinders
On-line calender (4 steel rolls)
Pop-reel
QCS (2 frames)
DCS
STOCK PREPARATION
DISPERSING AND REPULPING: 3 pulpers
REFINING: 2 refining lines with 4 double disk refiners
FINISHING
2 winders
2 sheeters
Cut-size sheeting and wrapping line
Reem wrapping line
Palette straping and wraping line
LIST OF BASIC COMPONENTS
Paper machine PM4
Winder BMB
Winder Goebel
Sheeter Bielomatik No. 4
Sheeter Bielomatik No. 5
Cut size sheeting and wrapping line Bielomatic
Guillotine cutting machine Polar
Ream wrapping line Lamb
Palette straping and wraping line Reker
Laboratory with instruments for paper testing
Paper machine PM4
Made by Neyrpic
Year 1975
Major Rebuild 2002 Voith,
2004 Voith
Paper Grades copy, office paper,
specialty papers
Working Width 2200 mm on reel
Slice Width 2506 mm
Design Width 2600 mm
Basis Weight 50 – 220 g/m2
Operating Speed 300 - 450 m/min
Capacity 115 T/day/80 g/m2
Voltage 400 V and 6 kV
Frequency 50 Hz
Drive Side left in paper run direction
Spare Parts included as far as available
Technical Documentation included as far as available
Condition machine was fully operational when
shut down in 03/2012
Complete approach flow system for fourdrinier,
3-stage cleaning plant,
2 stage screening system,
2 fan pumps,
main fan pump Andritz frequency controlled and relating tanks,
pulsation damper,
dilution water line, pipes, pumps, valves
instrumentation from the machine chest to the headbox
Voith MasterJet F/B Headbox
ModuleJet dilution technology for CD basis weight profile control
Type MasterJet II
F/B-25/4-MJ-H-SC-3L
Pond Width 2506 mm
Headbox Size 25/4
Number of Rods (lip) 14
Module Spacing 64 mm
Number of Modules for CD Control 39
Construction Speed 1000 m/min
Working Speed 1. phase 460 m/min
Working Speed Final 800 m/min
Throughput onto Wire (after rebuild) Max. 18.000 l/min
Throughput onto Wire (future) Max. 29.000 l/min
Scope of equipment
Fourdrinier wire part made of steel framing with wire couch roll, wire drive roll, wire suction roll, guide rolls, showers, dewatering elements, suction boxes, stretcher, wire guiding system, valves and instruments
Dandy rolls diameter 1200mm and 800 mm, water collection roll after dandy Voith DuoShake
Press part with suction pick up roll also isostack press, followed by 2nd press with felt on bottom side and 3rd offset press, felts conditioning equipment, hydraulic unit, steel framing, stretchers for felts and felt guiding
Main drying section with 24 cast-iron cylinders 1500 mm diameter, designed for 3 Bar steam pressure, complete steam and condensate system, all fabric runs and fabric controls, closed hood with controllable vapour extraction and fresh air ventilation, pocket ventilation, heat recovery system, electrically operated lifting door, steam and condensate system and ventilation controlled by DCS
Impregnation part with size press
Rope system press section, drying section, impregnation part, calander and pope reel
Post drying section with 8 cast-iron cylinders 1500 mm diameter, designed for 3 Bar steam pressure, complete steam and condensate system, all fabric runs and fabric controls, closed hood with controllable vapour extraction and fresh air ventilation, pocket ventilation, electrically operated lifting door, steam and condensate system and ventilation controlled by DCS
Cooling cylinders at the end of post drying section
Three nip calander with four steel rolls, one is Kuesters
Pope reel
Complete wet broke system with broke pulper, pump, valves, instruments and controls
Complete dry broke system with broke pulper, pumps, tanks, valves and instrumentation
Complete vacuum system with 6 Nash vacuum pumps and one vacuum fan
Polydisc filter
Central oil lubrication system
Metso QCS system with 2 frames - before impregnation and before reel with 2 basis weight sensors,
2 moisture sensors, ash sensor, caliper sensor, color sensor and basis weight, moisture, ash controls
Alsthom DC multi – motor drive system including all motors and controls - MDD
Telemeqniue motor control cabinets – MCC
Metso distributed control system – DCS
Compressor station - 2 Kaeser compressors, Kaeser air dryer, Kaeser control
Cranes in production hall with lifting capacity 16 tons and 8 tons
Power distributing system with 2 Siemens dry transformers and 3 Union oil transformers and all switch gears.
Power distributing system is controlled by PLC.
Spare Parts included as far as available
Technical Documentation included as far as available
Condition machine was fully operational when shut down in 03/2012
Pulpers
Made by Jones
Type Shark 44”
model horizontal
Year 1975
Volume 23 m3
Capacity 140 T/day
Motor 200 kW, 980 rpm
Voltage 6 kV
Frequency 50 Hz
Scope of Equipment pulper,
motor,
valves,
conveyors,
electro cabinet
Spare Parts included as far as
available
Technical documentation included as far as
available
Condition was fully operational
When shut down
in 03/2012
Refining lines
Made by Jones
Type DD 20” - 4 refiners
Year 1975
Flow 300 - 800 l/min
Consistency 4,5 %
Motor 200 kW, 980 rpm
Voltage 6 kV
Frequency 50 Hz
Scope of Equipment two refining lines for
separate short and long fiber
refining, refiners, motors,
pumps, pipes, valves,
instrumentation, tanks,
electro cabinet
Spare Parts included as far as available
Technical Documentation included as far as available
Condition fully operational when shut
down in 03/2012
Winder BMB
Made by NEYRPIC - BMB
Type Two drum winder
Year 1976
Paper Basis weight 50 – 300g/m2
Sheet Width Max 2200 mm
Operation speed 1200 m/min
Type of Unwind Stand reel spool
Max Unwind Diameter 1800 mm
Max Rewind Diameter 1500 mm
No. of Slitting Knives 9
Motor 35 kW (DC motors - 2 peaces)
Voltage 400 V
Frequency 50 Hz
Scope of Equipment Complete as installed with
all drives and controls,
electro cabinet and hall crane
lifting capacity 8T
Spare parts included as far as available
Technical Documentation included as far as available
Condition machine was fully operational when
shut down in 03/2012
Winder GOEBEL
Manufacturer Goebel
Type Optislit m
Year 1988
Paper basis weight range 50 – 400 g/m 2
No. of Stations 3
Sheet Width Max 2200 mm
Operation speed 1500 m/min
Type of Unwind Stand reel spool
Max Unwind Diameter 1800 mm
Max Rewind Diameter 1300 mm
No of Slitting Knives 9
Drive 38 kW (DC motor)
Hydraulic drive on winding heads
Voltage 400 V
Frequency 50 Hz
Scope of Equipment Complete as installed with all drives
and controls, electro cabinet and hall crane
with lifting capacity of 8T
Spare Parts included as far as available
Technical Documentation included as far as available
Condition machine was fully operational when shut down
in 03/2012
Made by Bielomatik
Type P 380/78
Year 1976
Paper Grade board, papers
Max Knife Load 600 g/m2
Sheet Width Max 1450 mm
Sheet Width Min 550 mm
Format Length Max 1600 mm
Format Length Min 415 mm
Longitudinal Slitting Knives 3
Trim Removing System
Auto Format Change
Max Cut Number 400 cut/min
(depending on sheet length)
Operating Speed 400 m/min
No. of Unwinds 2
Core Diameter 70/75/120/150 mm
Max Unwind Diameter 1500 mm
Max Reel Weight 2500 kg
Sheet Counting
Ream Insert Units 2 peaces
Motor 19,5 kW (DC motor)
Voltage 400 V
Frequency 50 Hz
Scope of Equipment complete as installed from
unwind stand to stacker with
all drives and controls, electro cabinet, web inspection system
Spare Parts included as far as available
Technical Documentation included as far as available
Condition machine was fully operational when shut down in 03/2012
Made by Bielomatik
Type P 785/22 VGL-S
Year 1981
Paper Grade board, papers
Max Mechanical Knife Load 1000 g/m2
Max Operating Knife Load 600 g/m2
Cutting Tolerance ± 0,5 mm format length
less than 1000 mm
Cutting Tolerance ± 0,5 % format length
longer than 1000 mm
Longitudinal Slitting Knives 3
Trim Removing
Sheet Width Max 1450 mm
Sheet Width Min 550 mm
Format Length Max 1600 mm
Format Length Min 415 mm
Auto Format Change
Max Cut Number 400 cut/min
(depending on sheet length)
Max Operating Speed 300 m/min
No. of Unwinds 2 double pick up unwind stands
Core Diameter 70/120 mm
Max Unwind Diameter 1500 mm
Max Reel Weight 2500 kg
Sheet Counting
Ream Insert Units 2 peaces
Motor 45 kW (DC motor)
Voltage 400 V
Frequency 50 Hz
Scope of Equipment Complete as installed from
unwind stand
to stacker with all drives and
controls, electro cabinet,
web inspection system
Spare parts included as far as available
Technical Documentation included as far as available
Condition machine was fully operational when shut down in 03/2012
Cut size sheeting and wrapping line Bielomatik
Made by Bielomatik
Year 1999
Rebuild 2007
Voltage 400 V
Frequency 50 Hz
Drive side Left in paper run direction
Spare Parts included as far as available
Technical Documentation included as far as available
Condition line was fully operational when shut
down in 03/2012
Unwind stands with hydraulic unit – 5 stands
- roll diameter max 1524 mm
- roll diameter min 550 mm
- paper width max 1200 mm
- roll weight 2500 kg
- self expanding chucks
- manual roll change
Overhead bridge system for 5 sheets
Web guiding system for 5 sheets
Motorized decurling devicefor 5 sheets
Slitting unit
- 6 longitudinal knives
- knife load 400 g/m2
- cutting tolerance ± 0,1 mm
Trim system with vacuum cleaner with 6 nozzles
- trim fan capacity 2500 m3
- pipe diameter 200 mm
- pipe length max 50 m
- height difference 4 mZE SHEETING AND WRAPPING LINE BIELOMATIK
Synchro knife block for sheet length 297 mm
- number of cuts max 1200/min
- format length 297 mm
- construction knife load 600 g/m2
- operating knife load 500 g/m2
- cutting tolerance 0,1 mm
Overlapping unit
Collecting unit for five reams and transport to right
- ream height max 70 mm
- ream heightmin 15 mm
- number of sheets max 500
- number of sheets min 200
- number of reams max 5
- number of reams min 2
Transfer to turning station
Turning station
- size max 470 x 470 mm
- size min 150 x 200 mm
- capacity up to 2,5 kg 75 reams/min
- ream height max 130 mm
Infeed for synchronization
Ream wrapping machineCSW 75
- No. of cycles A4 70 reams/min
- No. of cycles A3 35 reams/min
- Ream height max 127 mm
- Paper quality ream min 60 g/m2
- Unwind unit for wrapping paper
or clear wrap with decurling device
- Nordson hotmelt gluing device Vista 3500
- Automatic lubrication plant
Ream roller conveyor
Ream conveyor belt
Pago model 6/2 label dispenser with thermo printer
With table for labeling device
Turning belt conveyor
Ream stacking station with accumulator
- 8 reams A4 per raw
- 5 layers
- capacity A4 100 reams/min
Outfeed belt
Stack turning station
Cartonizer CSC 100
- formed cartons dimensions max 458 x 340 x 325 mm
- formed cartons dimensions max 294 x 220 x 195 mm
- size range of reams max 440 x 330 x 80 mm
- size range of reams max 210 x 210 x 35 mm
- production speed A4 18 cartons/min 5 reams/carton
13 cartons/min 10 reams/carton
- infeed conveyor for connection with upstream equipment
- body forming station
- lid forming station
- body and lid blank station
- Nordson hotmelt gluing device Vista 3500
- Automatic lubrication plant
Carton roller conveyor
Carton roller conveyor 90°
Sato label device for cartons
- Type M-8485Se
Mosca straper
- Type RO-TRP-4
- Capacity single strap 20 car tons/min
- Capacity double strap 10 cartons/min
Conveyors
Robot Kuka
- Robot type KR125L100/2
- Electro cabinet type KR C2
- Capacity A4 20 cartons/min
- Capacity A3 10 cartons/min
Palettes magazine
Roller conveyors for palettes
Robopac wrapping machine
Finishing department
Paper from sheeters is transported to finishing department. There is final paper control, paper can be
guillotine trimmed or cut into smaller sizes on Polar Guillotine cutting machine, ream wrapped on Lamb
half automatic ream wrapping machine, strapped and wrapped with folio on Reker wrapping line with
oven and transported to warehouse.
Spare Parts included as far as available
Technical Documentation included as far as available
C ondition wasfully operational when shut down in 03/2012
POLAR 155 EMC Monitor LAMB REAM WRAPPING MACHINE REKER WRAPPING LINE WITH OVEN
Laboratoryescription of Equipment and Manufacturer Scope
1. Precision Glass Ruler with 1/10 mm scale division Hirlinger AG Precise measurement dimension
2. Spectrophotometer BCM-M Frank-PTI Paper Color and opacity
3. L&W Micrometer D2/50, Type 2-2-2 Thickness
4. Precise balance Sartorius L 420 P GSM and Substance
5.1 L&W Tensile tester Alwethron TH1 Tensile Strength
5.2 Folding tester Karl Frank 13955-digitalized Folding Endurance
6. Folding tester Karl Frank 955-analog Folding Endurance
7. Tearing tester Elmendorf L&W 125 Tearing Resistance
8. Roughness and porosity tester Bendtsen, Frank PTI, Type P60410 Porosity and roughness
9. Roughness and porosity tester Bendtsen, Karl Frank, Type 33813 Porosity and roughness
10. Smoothness-Softness-Porosity tester W.& L.E. Gurley, NY, Type TW1356 Smoothness, Softness, Porosity Gurley
11. Crumpling tester Reprotest B.V., Amsterdam, Type 86.422.C.49 Preparation of crumpled specimens
8. Roughness and porosity tester Bendtsen, Frank PTI, Type P60410 Porosity and roughness
9. Roughness and porosity tester Bendtsen, Karl Frank, Type 33813 Porosity and roughness
10. Smoothness-Softness-Porosity tester W.& L.E. Gurley, NY, Type TW1356 Smoothness, Softness, Porosity Gurley
11. Crumpling tester Reprotest B.V., Amsterdam, Type 86.422.C.49 Preparation of crumpled specimens
12. Smoothness tester Bekk, Karl Frank, Type 33512 Smoothness
13. Refract meter, Carl Zeiss Jena Angle of refraction
14. Laboratory oven, Elektrosanitarij LPH Ash Content
15. pH meter Mettler Toledo Type 220 Paper pH
16. Laboratory drying chamber, Instrumentaria Zagreb, Type ST-01/02 Moisture
17. Burst tester BURST-O-MATIC L&W, Type 14/1 Bursting resistance
18. UV lamp, Fluotest Heraeus, Germany Fluorescence
19. Kajaani FS300, Metso Fiber length
20. Water absorption tester L&W, Type 146 Cobb test
21. Magnetic Signal Tester QCD 220 2208 Magnetic signal